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Straighten and cutting wire machine is a special equipment used for straightening (straightening) and fixed-length cutting of steel bars, metal wires and other materials, which is widely used in construction, hardware processing, machinery manufacturing and other fields. Its core function is to straighten the bent steel bar or wire through a straightening mechanism and cut it off accurately according to the set length to achieve automated processing.
The straighten and cutting wire machines are important equipment in the metalworking industry, which can greatly improve the processing efficiency and accuracy of steel bars, wires, and pipes. It is widely used in construction, hardware processing, machinery manufacturing, auto parts production and other industries. It can efficiently straighten bent raw materials and cut them off according to preset lengths, greatly improving production efficiency and processing accuracy.
1. High degree of automation
It is controlled by PLC or CNC system to automatically complete the processes of feeding, straightening, measuring, cutting, and discharging, reducing manual intervention.
A variety of preset lengths are available for mass production.
2. High-precision machining
The length error is small, ensuring that each section of material meets the standard.
The incision is flat, no burrs, no deformation, suitable for high-precision parts processing.
3. Adaptable
It can handle steel bars, steel wires, metal pipes, etc. of different diameters.
Some models can change molds to adapt to different shapes (such as rebar, flat bar, etc.).
4. Efficient production
The cutting speed is fast, much higher than manual cutting.
Strong continuous operation capacity, suitable for large-scale steel bar processing plants or prefabricated component production.
5. Energy saving and environmental protection
Adopt inverter motors to adjust the power as needed and reduce power waste.
Hydraulic models optimize oil circuit design and reduce energy consumption.
6. Easy to operate
Touch screen control, intuitive parameter setting, low cost of worker training.
It has an automatic counting function for easy production management.
1.Construction engineering: steel cage, beam and column reinforcement, prefabricated component processing.
2.Hardware manufacturing: precision cutting of bolts, nails, springs, wires.
3.Automotive industry: straightening and cutting of suspension system parts, brake lines, metal pipe fittings.
4.Furniture industry: fixed length processing of metal brackets and steel pipe furniture.
5.Wires and cables: straightening and cutting copper wires and aluminum wires.
Item | Specification |
Wire diameter | 3.0-6.0mm |
Cutting Length | 0.8-6m，tolerance±0.2mm/m |
Drawing Speed | Max110m/min,frequency adjust |
Power supply | 415V,3phase,50HZ |
Total power | 10.5KW |
Cutting method | Servo motor system(SIEMENS) |
Material | Low carbon steel wire |
Steel surface condition | Smooth surface or galvanized or ribbed wire |
Wire loss | No |
Labor needed | 1 person |
Detailed Characteristics
1.Wire Payoff and protection frame
（1）Max loading 1000kgs
（2）Equip with air brake system
（3）Protection frame can ensure the wire feed with high speed smoothly.
2.Main straightening unit
（1）It adopts high speed straightening roller system, which is driven by motor with big power 11KW Chinese brand
（2）Max straightening speed can reach 150m/min.
（3）In the roller , there are 10 pcs of straightening dies ( 5 pairs). Total equip 3 sets according to different wire diameters (3.0-6.0mm)
（4）Equip 2 sets of feeding rollers( 4 pcs), and adopt pneumatic pressing system.
（1）The cutting adopts servo motor system instead of pneumatic clutch, which reduce the wearing parts and with less problem .
（2）Cutting length can customized, 3m, 6m or 12m
（1）It has separate control cabinet with touch screen, and operation is more convenient and simple
（2）Adopt the counter to count the number of pre-cut wire required.Another it can clear the data at any time.
（3）When the machine has any problem in the working, it will stop automatically.
In the fast-paced environment of modern industrial manufacturing, the ability to process raw materials with both speed and precision is the primary driver of profitability. The automatic wire straightening and cutting machine stands as a cornerstone of this efficiency, transforming coils of bent or tangled wire into perfectly straight, precisely measured segments ready for downstream assembly. For factories specializing in construction components or automotive parts, this machine is a critical production hub that dictates the rhythm of the entire facility.
The journey from a raw metal coil to a finished section involves a sophisticated mechanical process. A high-speed wire straightening and cutting machine utilizes a rotating straightening frame (often called a "spinner") equipped with multiple adjustable dies. As the wire is pulled through this rotating mechanism, it is subjected to alternating bending forces that neutralize internal stresses. The "memory" of the coil is erased, resulting in a wire that remains perfectly straight even after it is cut.
To achieve factory-level speeds, these machines are typically equipped with high-torque inverter motors. Unlike fixed-speed motors, these allow the operator to adjust power as needed, reducing energy waste while maximizing throughput. For large-scale steel bar processing plants, the ability to maintain strong continuous operation means the machine can run 24/7, producing thousands of cut pieces per hour. This speed is significantly higher than manual methods, which often struggle with material deformation at high velocities.
Speed without accuracy is a liability. This is why modern wire straightening machines are integrated with advanced PLC or CNC systems. The high-precision machining feature ensures that length errors are kept to a microscopic minimum. Through a touch-screen interface, an operator can input multiple preset lengths and quantities. The CNC system then coordinates the feeding mechanism and the cutting blade—often a flying shear—to ensure that each section meets the exact standard.
The quality of the cut is equally vital. High-speed operation must result in an incision that is flat, burr-free, and without deformation. This is crucial for factories where the cut wire must immediately enter a welding machine or a threading station. By utilizing hydraulic models with optimized oil circuit designs, these machines provide the powerful, clean "snap" required for high-precision parts processing.
The global nail and fastener industry operates on a scale of billions of units per year. To sustain such volume, manufacturers rely on the automatic wire straightening and cutting machine as the first stage of the production line. Whether producing common nails, specialized bolts, or complex springs, the foundation of a high-quality fastener is a wire blank that is perfectly straight and cut to an exact, repeatable length.
In nail manufacturing, the raw material is typically delivered in massive coils. The wire straightener serves as the gateway to the entire process. It pulls the wire through straightening rollers to ensure it enters the nail-making unit without any curvature. This is essential because the "heading" process—where the head of the nail is formed by high-pressure impact—requires the wire to be perfectly centered. If the wire is slightly bent, the head will be off-center, resulting in a reject and potential damage to expensive dies.
For fastener manufacturers producing bolts and screws, the precision aspect is even more critical. These parts require a flat, burr-free incision to allow for smooth feeding into threading rollers. The straightening and cutting machine ensures that length error is small, which is mandatory for bolts that must meet strict industrial standards. By automating the feeding and measuring processes, manufacturers can produce thousands of blanks per hour with a single operator.
Fastener factories often deal with multi-specification orders, requiring switches between different lengths or diameters. The easy-to-operate touch-screen control allows for rapid parameter setting. Instead of manually adjusting mechanical stops, the operator types in the new length, and the system adjusts the cutting frequency instantly. This flexibility allows small-batch specialty shops to compete with mass-production plants. Furthermore, the automatic counting function is a vital tool for production management, allowing managers to sync raw material orders with finished goods shipping schedules.
For international buyers and wire straightening and cutting machine suppliers, the presence of a CE Certification is a global benchmark for safety, quality, and reliability. When a machine is CE Certified, it means the manufacturer has adhered to strict industrial standards regarding electrical safety, mechanical shielding, and environmental protection. This is particularly important for export-grade equipment operating in diverse industrial environments.
A wire straightening and cutting machine involves high-speed rotation and high-pressure blades. Safety is paramount. CE-certified models are equipped with interlocking protective covers that prevent operation if the straightening spinner is exposed. Emergency stop buttons are strategically placed, and electrical cabinets are designed to resist dust and moisture, which is essential for long-distance shipping and operation in varied climates.
For global wire straightening and cutting machine suppliers, offering certified equipment is a mark of professional maturity. It proves that the machine's inverter motors and hydraulic systems have been optimized for performance and energy saving. CE-compliant machines often feature optimized oil circuits that prevent leaks, a significant selling point for buyers in regions with high electricity costs or strict environmental regulations.
One of the key features of an export-grade automatic wire straightening and cutting machine is its intuitive interface. When machines are shipped worldwide, the manufacturer cannot always be on-site. Therefore, touch-screen controls are designed to be intuitive and multilingual. This allows workers in different countries to get started quickly with minimal training. The inclusion of automatic counting and diagnostic functions also makes remote support easier; an operator can report a specific error code to the supplier for a precise, rapid solution. This reliability ensures the machine becomes a staple in construction engineering and the automotive industry worldwide.
